Process Engineer

Wissam Alhussein

Halle, Germany
$5000 / month
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About Candidate

Process Engineer with a track record of optimising key manufacturing processes, enhancing production efficiency and reducing raw material costs. Proficient in conducting process data analysis, employing statistical process control, and improving overall equipment efficiency. Career excellence in managing varied CapEx projects, ranging from €20K to €500K, developing Front End Engineering Design (FEED) studies, and designing process equipment. Successful in leveraging a diverse toolkit of key software, including MiniTab, AutoCAD, and Aspen HYSYS, to amplify process design and analysis. Creative problem-solver with an ability to drive cross-functional projects, from plant trials for cost-saving initiatives to executing new product manufacturing processes.

Education

B
Bachelor of Chemical Engineering 2015
Al-Baath University – Homs, Syria

o Thesis Topic: Treatment of Oil-Contaminated Water | Project Topic: "Refinery Technology", Refinery Company – Homs, Syria

Experiences

P
Process Engineer 2017-01-01
Innospec Inc – Leuna, Germany

Compile daily production reports and compare targets with actual output, quality, and defined process parameters. Direct plant trials to enhance cost savings, improve quality, and minimise off-spec products. Create, execute, and document manufacturing processes for novel products, whilst upholding keen attention to detail. Contribute to the development and execution of various Process Engineering tasks, overseeing site Process Safety measures, including HAZOPs and LOC-Reduction Plans. • Employed strong analytic reasoning to evaluate process data and identify efficiency improvement opportunities, resulting in enhanced production capacity by 15%, reduced raw material costs by 10%, and lowered energy consumption by 3%. • Troubleshot process issues, analysed DCS trends, utilised statistical process control (SPC), and monitored Key Performance Indicators (KPIs) to optimise plant operations, resulting in a 3% increase in overall equipment efficiency (OEE). • Enhanced, revised, and conducted insightful training for operators on standard operating procedures (SOPs). • Carried out thorough Front-End Engineering Design (FEED) studies, developed Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), Batch Trackers, and calculated mass and energy balances. • Designed novel process equipment for plant modifications, assessed installation costs, and spearheaded change processes, including heat exchangers, pressure vessels, pumps, and safety valves. • Applied strong project management skills and led end-to-end execution of CapEx projects ranging from €20k to €500k.

T
Trainee 2017-01-01

Participated in training programmes to enhance knowledge and expertise relevant to industry and specific job responsibilities. Supported senior team members in various tasks and projects, including but not limited to research, data analysis, and project coordination. Assisted in the preparation and maintenance of project documentation, reports, and presentations. • Supported project manager in executing projects and preparing project documentation.

Skills

Process Engineering & Optimisation
90%
Cross-functional Collaboration
94%
Capital Expenditure Projects
96%
Standard Operating Procedures Design
98%

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