QC INSPECTOR (WELDING & COATING)

VISHNU PEZHERIL

Saudi Arabia
$3000 / month
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About Candidate


B. Tech in Mechanical Engineering

NACE CIP-II Certified Coating Inspector (Certificate No. 73777)

CSWIP 3.1 Certified Welding Inspector (Certificate No. 461431)

ISO 9001:20015 Lead Auditor (ULN: 543321)

SAUDI ARAMCO CBT (for Coating) Successfully completed (SAP No. 80009622)

Industrial Experience: 11 years

Education

B
B. Tech in Mechanical Engineering
Cochin University of Science and Technology

Experiences

C
Coating/Painting Inspector 2014-12-04 - 2024-12-04
Saudi Archirodon Limited, Saudi Arabia

• Upgrade Firewater System at Ras Tanura for SAUDI ARAMCO (Feb-2022 – Till Date) • Upgrade Pier Facilities at Tanajib for SAUDI ARAMCO (July 2018 – Nov 2021) • Riyadh Power Plant – 14 (RPP-14) For Saudi Electricity Company (Dec 2014 – April 2018)

Q
QC Engineer 2012-11-04 - 2014-12-04
Instrumentation Limited Palakkad, India

• Carry out a systematic inspection at each stage of surface preparation, coating, and repair works. • Ensure ambient conditions such as humidity, dew point temperature, material surface temperature etc. are within the allowable limits for painting. • Visual inspection of fabrication defects prior to blasting. • Inspection of Surface cleanliness and verify the anchor profile of blasted surface. • Understand the applications, parameters and mechanics involved in the coating specification. • Ensure paint application is as per specification and manufactures instruction. • Ensure Wet Film & Dry Film Thickness are within the range as per specification. • Conduct Destructive and Non-Destructive Tests on coating systems. • Ensure Blasting and Coating materials are adequate and meet specification. • Incoming materials Inspection, MTC review and ensure correct materials are utilized in project. • Ensures that consumables are stored, issued, and maintained per specification and HSE requirements. • Witness painters and blasters qualifications and evaluate their associated testing results. • Verifying calibration status of blasting and coating equipments, measuring devices, test equipments etc. • Keep up to date notes at all phases of work. • Adhere to QA & QC policies and procedures. • Coordinate coating QC schedule activities with other project schedules. • Preparation and Documentation of daily inspection report. • Issuance and control of non-conformance report. • Verify the complete implementation of the approved Quality Inspection and Test Plan (ITP) at different stages of painting process. • Implementation of quality control measures to reduce rejections rate and minimize customer complaints. • Liaise with the company representative to conduct of day-to-day quality related activities. • Implement and maintain quality management system within department. Responsibilities as a Welding Inspector • Verify that the material is in accordance with drawing / WPS. • Verify the welding conditions (free from damage and contamination) • Ensure WPS is approved and available to welders. • Ensure Welding equipment is in suitable condition and calibrated as appropriate. • Weld preparations are in accordance with WPS (and/or drawings). • Identification of welder’s qualification for each WPS to be used and all welder qualification certificates are valid. • Welding consumables to be used as specified by the WPS and stored as specified by the QC procedure / Manufacture Recommendation. • Joint fit-ups and Tack welds are acceptable per standards, code or WPS and drawings. • Check Weld faces are free from defects, contamination, and damage. • The minimum temperature for Preheat (if required) is in accordance with WPS. • Verify the welder qualified for the WPS being used. • Ensure weather conditions are suitable / comply with Code (conditions will not affect welding) when on-site / field welding. • Welding process must be in accordance with WPS. • Preheat & Inter-pass temperature (if required) is in accordance with WPS. • Welding parameters (Current, volts, travel speed) are in accordance with WPS. • Inspect Root run is for visually acceptable to Code before filling the joint. • good workmanship standard. • Inspect Gouging, Grinding, Inter-run cleaning etc. are only allowed by an approved method and must be at good workmanship standard. • Each weld is marked with the welder’s identification and is identified in accordance with drawing/weld map. • Ensure welds appearance is suitable for all NDT (profile, cleanness, etc) and visually inspect welds and sentence in accordance with Code. • Check to ensure the dimensions are in accordance with drawing/Code. • Ensure any modifications are included on as-built drawings. • Ensure all NDT is completed, and reports are recorded. • Monitor repair work in accordance with the procedure. • Monitor PWHT process (if required) for compliance with the procedure. • Ensure all reports/records are completed and collated as required.

Skills

Quality Control
90%
Management
90%
Safety Awareness
90%

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