PRAJUL C V

 Material inspection of raw materials, prefabricated materials and review of material certificates to check compliance with project specifications.  Monitoring of storage and handling of Welding consumables  Witnessing the procedure qualification test as per pWPS  Witness of welder qualification and welding procedure qualification test.  Verification and follow up of project activities with related ITP and QCP.  Inspect pipe joints and support assemblies as per standard including marking,fit-up,weld visual,final dimension inspection as per approved drawings.  Inspection of LTCS,CS,SS & SDSS  Monitoring the welding/ welder activities as per WPS and quality system procedure.  Conduction tool box meeting with welders to ensure quality maintenance.  Witnessing NDE inspection and review of reports.  Monitoring and inspection of installation of Steel Structure works (Level of Padding, Alignment, Orientation Inspection)  Witnessing of Bolt Torqueing  Release of Structure to preceding department after inspection

 Carrying out Inspection in accordance with ITP for Piping.  Preparation of Inspection reports  Verifying correct spool are installed at field, verify the spool identification tag before fit-up  Prior to welding inspects weld preparations for cleanness, dimensions and alignments for complains with WPS and Isometric drawings  Ensure the material traceability is maintained in all the stage of fabrication  Monitoring calibration status of Welding machines, Equipment’s, Inspection instruments, Pressure gauges as per system requirement.  Conducting tool box meeting, Monitoring welders and control repair  Witnessing welder qualification and welding procedure qualification.  Review and approval of welder certificates and welder ID card.  Fit up and weld visual inspection of CS,LTCS,SS,SDSS,INCOLOY 825 & INCONEL 625  Preparation and Issue of Site Surveillance Reports and NCR  Responsible for preparation, review and controlling of test packages.  Responsible for final hydro test of line as per scheduled date.  Witness and Reviewing of various reports like PWHT,PT,MPT,PMI by confirming project standards.  Prepare and maintain document and data for quality activities Tank inspection:  Fabrication,erection,Fit-up,weld visual,Peaking,Banding,Plumbness and Nozzle orientation inspection  Inspection of Vaccum box test of bottom plate welding and shell to annular plate corner joint oil chalk test  Tank base settlement inspection during water filling for hydrostatic testing inspection.

 Carrying out fit-up inspection and weld visual inspection  Conduct Fit- up inspection prior to full welding and ensure that only qualified welders are allowed to perform in accordance with the approved WPS.  Verification of material storage and preservation system.  Documentation and recording of all testing activities, daily welding reports, weld repair rate, welders performance etc.  Verifying joint identification, welder no and offering to NDE process  Witnessing MPI,PT,HT, PWHT and Reviewing PWHT chart  Carrying out visual inspection of Pipeline activities like Stringing, Bending,lowering,cleaning and gauging.  Review of pipe book  Line walk-down with client and preparation of pre-test punch list.  Incoming Material Inspection, Review of material test certificates including destructive testing and chemical analysis reports  Monitoring in Lay-up and Preservation activity Project Designation Contractor Client PMC : KIPIC AL-Zour Refinery Project : QC Inspector(Welding/ Piping), May 2018 to Oct 2019 : FDH JV : KIPIC : Amec Foster Wheeler Roles and Responsibilities (Piping/Structural)  Carried out Inspection in accordance with ITP for piping,structure.  Verifying correct spool are installed at field, verify the spool identification tag before fit-up  Prior to welding inspects weld preparations for cleanness, dimensions and alignments for complains with WPS and Isometric drawings  Pre installation Inspection, spool laying inspection, fit up inspection & support installation inspection  Witnessing PT, HT,PM I &PWHT and Reviewing PWHT chart  Preparation and Issue of Site Surveillance Reports and NCR.  Conducting tool box meeting Related Safety and Quality  Monitoring Daily site activities and instruct to maintaining as per client and quality specification  Controlling/Monitoring the Material Identification starting from preparation to delivery.  Verification of testing equipment & hydro test preparation  Witnessing Hydro test, Pneumatic test and Service test. Structure inspection:  Fit-up and weld visual inspection of structural fabrication accoding to AWS D1.1  Monitoring and inspection of installation of Steel Structure works pertaining to Pipe racks,Equipment structures, etc. as per the approved drawing and specification.  Inspection of various activities (Pad plate inspection,Alignment,Bolt tightening,Gratings Fixing,Handrail erection etc.)  Release of Structure to preceding department after inspection.  Issuing Punchlist on job completion and closing punchlist for final completion and handing over to client. Project Designation Contractor Client PMC : Manifold Group Trunk line (MGT) Project : QC Inspector -Mechanical, Sept 2016 to April 2018 : Petrofac : Kuwait Oil Company : Wood Roles and Responsibilities  Carried out Fit up & Final dimensional inspection.  Carried out Root & Final welding inspection as per WPS and relevant Standards  To conduct Welder Qualification Tests according to WPS as per ASME Sec IX  Prepare the daily inspection report  Documentation and recording of all testing activities, daily welding reports, weld repair rate, welders performance etc.  Witnessed the hardness test, reviewed PHWT charts,NDT activities  Conducting tool box meeting, Monitoring welders and control repair  Line walk-down with client and preparation of pre-test punch list.  Verification of testing equipment & hydro test preparation  Witnessing Hydro test, Pneumatic test and Service test  Monitoring calibration status of Welding machines, Equipment’s, Inspection instruments, Pressure gauges as per system requirement

 Performing Fit-up and Weld visual inspection for piping  Coordination and review of NDT, PWHT and PMI including RT interpretation.  Witnessing welder qualification and welding procedure qualification.  Review and approval of welder certificates and welder ID card.  Conduct Fit- up inspection prior to full welding and ensure that only qualified welders are allowed to perform in accordance with the approved WPS.  Witnessed the hardness test, reviewed PHWT charts,NDT activities  Review applicable documentation WPS, PQR, welder qualification in order to release welding  Preparation and Issue of Site Surveillance Reports and NCR.  Test package review and submission as per procedure.

 Performing Fit-up and Weld visual inspection for piping  Perform Visual Inspection on completed welds for the occurrence of Porosity, Cracks, Undercut, and Spatters prior to Non Destructive Testing  Documentation and recording of all testing activities,daily welding reports, weld repair rate, welders performance etc.  Monitored the construction process from all aspects to ensure activities meet job quality and design  requirements in accordance with Company procedures and international standards  Witnessing PT, HT, PMI &PWHT and Reviewing PWHT chart  Conducting tool box meeting