Inspection Engineer

Emmanuval Netto B

Saudi Arabia
$3000 / month
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About Candidate

Bachelor of Mechanical Engineer with 10+ years of hands-on exposure & experience in the field of Inspection of refinery Static equipment’s (on – stream & shutdown), Piping inspection, Material Inspection, Valves & PSV Testing.
• Sound understanding of all relevant techniques related to plant construction, in-service and maintenance inspections.
• Proactive, results driven professional delivering excellence through effective communication, coordination, planning and execution.

Education

B
BE-Mech Engineering
Anna University

Experiences

I
Inspection Engineer 2018-01-01 - 2024-11-21
Saudi Aramco Base Oil Company-Luberef-II (

• Area inspection engineer for Hydrocracker, Dewaxing & Hydrogen Unit. • Attending daily management meeting conducted by Refinery manager to discuss the daily operations/ maintenance & Inspection issues. • Involvement in asset Integrity (risk-based inspection, piping tracking & thickness monitoring location optimization, inspection turnaround planning, advanced non-destructive testing application and failure analysis) • Reviewed and compiled equipment history inspection records to ensure that all the major issues are documented & updated. • Prepared the scope of work for static equipment’s & piping’s during Planned Turn around & shut down. • Responsible to develop the routine and non-routine inspection programs & to supervise the inspection team for turnaround/ shut down inspections. • Review the initial inspection reports on conditions of vessels, tanks and their internals and recommends the appropriate non-destructive technique to identify the possible problems/cause. Reviews all test data prepared by plant inspectors & evaluate the NDT (ultrasonic thickness/ flaw detection, eddy current, MPT, RT etc...) & Destructive test (hardness testing, tensile and bend testing etc.…) test results in accordance with code & standards & issue recommendations for repair and/or replacement plan accordingly or return to operational status as applicable. • Prepares the final inspection reports with findings, technical discussion on probability of failure if any and develop recommendations for corrective action. • Close coordination with Process & Corrosion Engineer to investigate / resolve corrosion issues. • Address the scheduled and due inspection activities to operations/ maintenance & ensures no overdue exists. • Provides technical inspection support for Projects (Review project documents regarding material selection and mechanical integrity, perform shop and field inspections and review QA/QC documents, method statements etc. during project execution) • Issues the annual inspection plan in the process plants (mechanical, civil & E&I - e.g., equipment external inspection survey, spring hanger survey, dead leg survey, small bore nipple survey, cathodic protection, etc.….) & Prepare criteria for selection of inspection contractors & evaluate bids technically for selection of contractors. • Support to establish and optimize the current piping inspection program & to reduce the number and frequency of piping inspections. • Member of MOC team (management of change - Mechanical changes, Process, Electrical and Instrumentation changes). • Member of Root Cause Analysis and failure investigations team. • Review of PI process system (Monitor plant processes, process heaters tube skin temperature & respond appropriately to critical values and events) • Review RFET & IRIS testing reports of heat exchanger tubes & MFL test reports for tank bottom plates. • Involved in training of newly joined Saudi national employees. • Familiar with the Company Health, Safety & Environmental policy, procedures, regulations.

P
PCA Coordinator 2017-07-20 - 2017-09-30
Tecnicas Reunidas (Through Unisis Engineering) (SA-Jazan Refinery and Terminal Project)

• Entering all NDT and PWHT reports to PCA. • Preparing the list of joints that required NDT and PWHT. • Preparing documents for Hydro test package. • Supporting to hydro test package team.

A
API/Plant Inspector 2017-04-05 - 2017-05-15
Tasnee Chemical Company SAMCO TAM-2017

• Performed external visual inspection of piping, columns, vessels, heat exchangers and heaters. • Performed internal inspection of Pressure vessels, Columns and Heat exchangers. • Performed pre cleaning and post cleaning inspection of piping and Static equipment. • Preparing preliminary and final reports based on inspections, NDT tests and highlighting any abnormalities, issues, and recommendations. • Carrying out pressure test of plant piping and equipment. • Hydro testing carried out on pressure vessel, heat exchanger after repair. • Carrying out the fit-up inspection, Bolt torquing box-up inspections. • Witnessed all NDE inspection activities such as RT, UT, PT, MT and eddy current testing, videos copy, PMI testing for material verification etc. • Maintained records of all inspection process carried in both hard copies as well as electronic copy. • Daily reporting to Inspection lead. • Attended in daily work progress meeting.

A
API/Plant Inspector 2015-08-01 - 2017-03-31
Sadara Chemical Company

• Performed external & internal visual inspection of piping, columns, vessels, heat exchangers and heaters. • Selection of appropriate inspection / NDT techniques as per codes/standards& specification. Supervision and coordination of all on-stream and shutdown inspection/NDT activities • Condition monitoring and assessment, Remaining life calculation, Thickness survey and review. • Identifying areas of special concern and deterioration (e.g. injection points, buried piping, corrosion under insulation (CUI), dead legs, erosion & pitting) • Corrosion analysis (remaining service life calculation based on corrosion rate). • Selection of repair techniques, materials, inspection & testing requirements Inspection of completed repairs, modifications and/or replacement. • Developed corrosion circuit and involved in corrosion study. • Assist and participate in RBI analysis and developing the inspection plans/frequencies for static equipment and piping. • Witnessed relief device pop up, seat leak and back pressure/bellow test. • Performed final box up inspection for tanks, vessels, columns and heat exchangers. • Coordinates with the Operations Planning and Maintenance supervisors such activities as the scheduling and planning of inspections, obtaining the requisite permits, and performing any required special audits of equipment. • Carrying out hydro test, leak test and pneumatic test of plant piping and equipment.

A
Asst Mechanical Engineer (Maintenance) 2013-06-12 - 2015-03-31
CV Engineers, India

• Stage wise Inspection of fabrication and erection of Process piping in accordance with ASME B31.3, Project specification, P&ID & Isometric Drawings etc. • To study the Isometric & P&ID drawing received from the clients and to identify the pipelines and carry out the inspection work. • Check flow direction arrows on valves; verify that they are properly identified and valves are installed in accordance with flow direction. • Ensure that pipe supports, hangers and guides have been installed in accordance with the piping drawings and the pipe support details. • Inspect piping just before erection to verify that interior is clear of foreign materials check edge preparation and fit-ups to verify that areas to be welded are free of contaminants and that fit up is with in tolerance. • Monitoring the QA/QC Documentation of the subcontractors and ensure that all the activities are incorporated to their system on daily basis and can be traced according to our requirement.

Skills

Effective technical skills
90%
The ability to work under pressure
90%
Problem-solving skills
90%

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