JEBASTIN JEBASTIN

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My responsibilities:  Supervision of pre-commissioning activities like air blowing, water flushing, steam blowing, leak test , P&ID conformity checks and mechanical equipment internal inspection in FPSO offshore.  Issue and register all types of work permits and conduct field inspections to verify the effectiveness of the permit systems in FPSO offshore.  Assistance to client for the Startup activities of process facilities in FPSO offshore.  Detailed conformity checks for construction completion as per the engineering drawings  Supervision of all pre-commissioning and commissioning activities performed by client operators  Supervision of Commissioning, Start-up of the FPSO Plant facilities  Trouble-shooting during the initial operation of the plant facilities in FPSO  Planning of pre-commissioning and Commissioning activities like defining system boundaries on engineering drawings and preparation of commissioning procedures.  Execution of all pre-commissioning and commissioning activities for Utilities and Process Systems such as flushing/blowing, alkaline degreasing, leak testing, chemicals loading, refractory drying, pumps and compressors run-in tests and high-pressure Nitrogen Helium Leak testing in FPSO.  On the job training to offshore operators during the Start-up and initial Operation of the plant.  Coordination offshore with up-stream Oilfields/Field Production facilities and downstream Pipeline.  Conduct Risk Assessment, Waste Management Audit, General Safety Audit and Process Audit of the offshore facility.  Execution of Pre-commissioning and Commissioning of Utilities and Offsite units with the assistance from the offshore operators in FPSO.  Interconnecting coordinator for offshore unit interface activities during pre-commissioning and commissioning stage. LNG unit commissioning:  HP leak test activities, dry out of cryogenic process units and preparing the systems for RFSU.  Commissioning and Start-up of Natural Gas Inlet facilities, Acid Gas Removal Unit, Gas Recovery Unit, Gas Dehydration Unit, Expander Re-compressor, Main Cryogenic Heat Exchanger (MCHE) Refrigerant compressor and LNG rundown:  Writing detailed pre-commissioning and commissioning procedures Field operator Page 2 of 4  Site management for Flushing/blowing, reinstatement of piping components and local instruments, leak test, High Pressure Leak Test(HPLT), vessel internal installations and investing activities  Punch point close-out and HPLT Valve passing Test.  Start up and commissioning of utilities such as Instrument Air Compressor, Nitrogen Generation units, Cooling water pumps and Fire Water System,  Start-up and commissioning of process systems such as Flare, Hot water fired unit, Natural Gas Inlet facilities, Acid Gas Removal Unit, Gas Dehydration Unit, Expander Compressor, Boil-off Gas and Off gas compressor, Treated gas booster compressor and LNG rundown.  Assistance in start-up activities for process units such as Continuous Catalytic Reformer Unit, Naphtha Hydro-treatment Unit and Isomerization plant.  Performing routine offshore operations like Well-head X Mas tree valves operations, Pneumatic control panel and RTU operations, Leak tests, Choke changing, Injection of de-hydrates, Well testing by two and three phase separators and Well integrity testing  Monitoring and analyzing the offshore process parameters.  Performing preventive and emergency breakdown maintenance activities  Supervise activities of subordinates operators  Operations of systems through SCADA Panel in offshore/ FPSO  Monitoring & maintaining of the required operation parameters  Operations of Water Supply system including chlorination and fluoridation systems through SCADA Panel  Monitoring & maintaining of the required operation parameters  Operation of Turbo Expander, Fractionation Column, Pumps and Compressors to ensure continued smooth production. Water Treatment: Receiving sup level maintains. Surge bound change over, Produced water Stripping Column & IGF Separator operation, Nutshell Filters & Dacant Tank operation. Final Clarification Disposal sump & Desand Hydro clone Unit, All pump operation, Oil sample taking, TSS & oil in Water checking, Flocculent, HCL & H2S Scavenger Injection & operation etc. Safety : Environment Policy ( ISO 9001,14000 & 18000 ) Use of fire fighting / safety equipment. Fire, smoke, gas detection systems., Emergency Procedures dry drill – onsite Work permits procedures apply. Maintaining a high level of quality & discipline amongst the work force across the department. Taking active part in various type of fire fighting in plant Mock Drills. Apply lockout and other safety procedures for equipment under maintenance.