STEPHEN K

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UNITS HANDLED:  Sulfur Recovery Unit (SRU)  Acid Gas Enrichment (AGE)  Tail Gas Treating (TGTU)  Sulfur Solidification Unit (SSU)  Amine Treating Unit (ATU)  Sour Water Stripping  Acid Gas Removal (AGR)  Condensate Stabilization Unit  CENTRAL PRODUCTION FACILITY (CPF) PROVEN EXPERIENCE LEADING AND ADVISING IN MAJOR FIELD OPERATIONS: Gas compression, Gas sweetening, SRU, SWEET Oil Process. H2s Separation,1St stage Desalting, 2nd stage Desalting, Hp MP LP Separation Pig launching and receiving operation Compressor, Generators, Hydraulic Pumps, Phenumatic pumps,5 oil way Manifold,3 way gas manifold,Haskel Pump, Chemical 2/3 Injection Pumps Electrical and Pneumatic operated. (SPM) single point mooring system, offshore production and, (AGI) acid gas injection well head, BOP Centrifugal and reciprocating gas lift compressors Instrument air compressors hot oil systems, Furnaces and heaters, N2 purging, Ship loading pumps, Reciprocating Mud pumps and Furnaces and heaters, sub Surface flow control equipment, Bulk and test separates, Two phase, Three phase separator, gas glycol injection pumps & storage, Glycol recovery Amine filters, Seal Gas filters mercury filters, Condensate surge vessels, Hydrocarbon flash drum, Cartridge and charcoal filters, Heat exchangers. scrubbers.C2, C3, C4 units, units. Metering skids, loading arm gas loading in vessels, oil loading, LPG storage, Metering skids and loading offshore. Three phase Test Separator ,Esdv, Chock Manifold, Chock Beans, Sand Separators,2k,5k,5k,10k,15O2,Pipe Lines, Surge Tank, Sand Separators, Sand Detectors, Sand Wash Package, Storage tank, Oil Transfer Pumps , Flaring Fans, well head operation WELL HEAD OPERATION: Daily routine activities like checking WHCIP, FTHP, Annuls pressures, U/S and D/S temperature. Opening the trip wells from the panel and hand over the well to Maintenance team for any corrective actions to bring back the well to normal flow condition. Choke changing as per well allowable and zone violations data given by Production Engineers and Development Engineers. Conduct monthly inspection and raise work orders and Material request through Maximo. Collect well head samples for Lab analysis. Hand over wells to wire line and Riglesss activity. Testing the wells in test separator and MPFM as per well test schedule given by Production Engineers Water Treatment: Receiving sup level maintains. Surge bound change over, Produced water Stripping Column & IGF Separator operation, Nutshell Filters & Dacant Tank operation. Final Clarification Disposal sump & Desand Hydrclone Unit, All pump operation, Oil sample taking, TSS & oil in Water checking, Flocculent, HCL & H2S Scavenger Injection & operation etc. CONTROL ROOM ACTIVITIES: Am worked with YOKOGAWA System made by Japan. By using this I can make daily reports. Well test reports, start-stop ESP, Compressors, Pumps and controlling of other valves like SDV, PCV, LVC and MOV. Value changing, tuning page PH, HH, PL, LL value assigning, real & historical trend checking. Work Permit maintaining, Clear communication with field or local operator. Log book maintaining forwarding the jobs to foreman and supervisor. Giving safety instructions. GAS DEHYDRATION (GDU): Maintain the level and temperature of the Chiller, Separator & Flash drum. Maintain the reboiler temperature, Operation of Glycol circulation pump, Operation of reboilers, Glycol contactor, Lean and Rich Glycol heat Exchanger, flash & Surge tanks operation and reflux condenser, Stripping Gas flow rate. Chemical injection such as TEG. Maintain the chemical level in GCI (Gas Line Corrosion Inhibitor) tanks, and also maintain Demulsifier injection. CENTRAL PRODUCTION FACILITY (CPF) SEPARATION , GATHERING & STABILIZATION Standard Operation Procedure for Separator, Flash plate, Momentum Breaker, Weir Plates, Vortex Breaker, de mister Pad and LCV, PCV Operation, Knowledge for Orifice plate Change and Orifice Chambers, LT ,LC, PT Operation and By pass Valve Operation, Very good Knowledge for Separator Pressure and Level Maintain, Operations for well Test Header, Production Header, Take Reading Every One Hour and Separator Study, Well knowledge for Chart (BARTON) Differential Pressure Setting, Collect the Oil & Water Sample, Calculate the Quantity of Natural Gas Oil and Water Percentage, Test knowledge for Self-flow Well, Gas Lift Well, High Pressure Gas Well and Water injection Well, Separator PSHL and Panel Board Operation. Operation & control of wells through different headers for optimum production, Oil manifolds, Gas manifolds, gas lift manifolds, Separator (2 & 3 Phase), Water Disposal pumps, Crude transfer pumps, chemical transfer pumps, Chemical Injection, Gas/oil line Pigging Operation, Well testing etc. Gas exports Routine sampling of Oil, Isolation & De-isolation of Equipment’s vessels & tanks for maintenance. Familiar with DCS (Distributed Control System), SCADA (Supervisory Control and Data acquisition) Operation. 3/3 Handling 3 Phase Separations, Oil reading & Orifice Changing, Differential Pressure reading. HP, MP & LP Separators handling, degassing vessels & Skim tank handling GAS SWEETENING  Having exposure in Methyl Diethanol Amine (MDEA) is used to absorb the H2S from the sour gas. It consists of two sections; Absorption section is Amine Contactor and Amine regeneration section. Operation and control of the Absorber, Knock Out Drum, Heat Exchangers and maintain the MDEA temp. Control the level of rich amine flash drum, Rich & Lean Amine exchanger, Regenerator, Control the lean amine flash drum, operation of vapor compressors and Reflux pumps.  Monitored DCS parameters through YOKOGAVA (Model Centum VP3000) DELTAV system and make sure that the process is under control.  Reviewed trip interlocks and alarm trip settings in DCS.  Prepared daily process reports.  Maintained records and log books for important panel readings for future reference and knowledge trend analysis, knowledge in PSV’S Thermal relief valve ,flares system ,work permit  Handled GSU,GDU,DPDU is designed 2 trains each with throughout of 100 MMCFSD  Actively monitored critical functions in hydrocarbon production and processing plants and working on emergency shutdown systems (ESD) and thereby Anticipating, Identify the Safe operation and ensuring the proper shutdown processes  Handled Liquid Condensate separated in HP, LP separators from gas inlet facilities.  Monitored Sour gas High press & low temp absorption with MDEA solvent to Removal of CO2 and H2S  Having exposure to complex and hazardous H2S and CO2 process operation. SULPHER RECOVERY UNIT:  Acid gas is coming from the sweetening unit to recover the Sulphur. Maintain the incinerator, knock out drums, oxidizer and absorber, adding catalytic reagents AR1310 and liquid Sulphur is transferred to Sulphur storage tank by transfer pumps.  Absorption section and regenerator section, in the absorption section, H2S is absorbed in the alkaline catalyst solution.  Follow up of PTW system and maintain their records.  Chelate Catalyst in aqueous solution to convert hydrogen sulphide to sulphide to elementary sulphur.  Process is regenerative in nature and the catalyst used in ppm level is regenerated by air.  Process treats amine off gas with low H2S low concentration (< 50000 ppmv ) but it is able to treat acid gas with large variation in H2S concentration Process has high H2S removal efficiency. AMINE RECOVERY  Amine Sweetening with DEA. Catacarb Gas Purification Unit of Ammonia Plant. Gas Dehydration with MEG, TEG and Molecular Sieve Bed.  Good operation knowledge in smooth start-up and shutdown activities.  Through understanding of ESD level systems and trip logics.  Rich amine regeneration in amine regeneration column by strip the acid gas.  Production operation of the knock out drums , heat exchangers , multistage pumps ,Turbo expander compressor , multistage centrifugal compressors , Condensers and filter separators etc.,  Main function of GDU is to remove water content to meet sale gas water dew point specification, TEG is used as solvent (dew point -3 deg )  TEG generation Column the re using stripping gas.  Process steam condensate recovery and stripping to produce high quantity steam.  Ensure discharges and flaring levels are monitored, recorded and controlled.  Having good knowledge in instruments , mechanical and electrical , finding out the abnormality in plant actives  Test run for the standby equipment per the schedule. Boiler: • Ensured optimal and continuous operation of mechanical systems by performing routine inspections and maintenance, monitoring metering equipment and adjusting levels as necessary 4/3 • Maintained systems by scheduling regular inspections, cleanings, filter replacement and all other tasks necessary to keep all components performing optimally; identify and repair or replace malfunctioning components • Ensured safety by monitoring safety equipment, identifying potential issues and taking appropriate steps to suspend operations and repair the problem • Performed necessary repairs and replacements, obtain replacement parts and upgrade components as needed while staying within the budget • Supervised team of assistant operators and mechanics by delegating repair, maintenance and monitoring tasks, scheduling jobs, providing appropriate instruction and giving constructive feedback on performance • Studied to keep current on knowledge of all applicable safety laws and regulations in order to ensure full compliance at all times • Create and enter properly documented records of inspections, maintenance routines and repairs • Sustained up-to-date knowledge of developments in relevant technology and make recommendations for overhauls and upgrades Commissioning Activities: • Follow up of all flushing and hydro testing. • Leak testing, Pressure testing. • Doing PTP (Pre commissioning test Procedure) • Clearing punch list. • Maintain all documents related commissioning. Pre – commissioning activities. • Doing maintenance / Preservation of equipment. • Good Knowledge about P&ID, PFD, PPD’s, Red line markup. • Good knowledge about Offshore permits to work system. • Commissioning and startup equipment. • Co-ordinate with vendor to start equipment RESPONSIBILITIES:  Taking regular round of unit to ensure safe operation of the plant and HSE requirements.  Clear and understandable communication with CCR/ shift supervisor.  Expert in startup commissioning and shut down of gas plant  Approve PTW and evaluate (OCL) occupational exposure limit, (LEL) Lowest explosion limit, (LOTO) lock out and tag out (NORM) normally occurring radioactive materials, their hazard study and control measures, (RAM) risk assessment management, personal safety management system also in (ALARP) as low as reasonably practicable. (SIMOPS) Simultaneous operation and management system  Participated in the development of safe operating procedures.  Member of the Field Incident Management Team (IMT) as Command Staff to provide advice to the (Incident Commander) on strategic & tactical response during an emergency and also responsible for the management & upkeep of the Incident Command Centre (ICC) in field.  Prepared job packs for the area, which include the isolations list, safety pre job check list, commissioning procedures, P & ID marking, punch listing, Blowing, Nitrogen Purging, Pressure and Leak Testing. etc.  Familiar with the behavior, sound, temperature and vibration of rotating equipments in my area and also perform correction by self-adjustment to prevent the interruption of system operation or call for maintenance to save the equipment from damages.  Lead job plan meetings to make decisions regarding scope of work to be performed.  Train local workforce in ever changing environments. 5/3  Maintained close influence with the area operations advisors, discipline managers, site operation engineers and teams, planning team and service providers (Contractors) to ensure day to day maintenance activities, maintenance projects and emergency maintenance activities.  Proficient in Operating software and computer reporting.  Ensuring strict compliance with HSE requirements and Oil and gas operation procedures.  Participated in Pre commissioning, Pre startup activities of MOL Central processing facility (CPF).  participated in annual turn around, where following activities carried out :(Replacement of absorber tray with packing beds, catalyst unloading & loading in reactors, Major overhauling of gas turbine, centrifugal compressor, steam turbines and multistage centrifugal and Reciprocating pumps) Safety apparatus Handled: • Handled (BF25) (I-BRID) infra-red gas detector for continuous gas monitoring, (MX6) methane gas detector, escape set, parrot mask, SCBA-Self-contained breathing apparatus for handling critical jobs ,live line to work long time in H2s.