NISHANTH NAYAK TONSE
About Candidate
Results-driven Production Engineer with over 10 years of progressive experience in manufacturing operations across plastic and metal injection molding industries. Proven expertise in optimizing production processes, implementing lean manufacturing principles, and driving continuous improvement to reduce costs and increase efficiency. Adept at troubleshooting high-precision machinery including Engel, Milacron, and Fanuc robots, and experienced in supervising cross-functional teams in high-output environments. Skilled in quality control systems, KPI tracking, root cause analysis, and ISO/IATF compliance. Passionate about delivering operational excellence and sustaining safe, cost- effective, and high-quality production lines.
Education
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Experiences
Responsible for process production in Blow Molding and Plastic Molding. Experienced with HDPE, LDPE, PP, PET, PS material handling. Supervised and trained production workers; managed target setting and operator compliance. Troubleshot molding machines: Engel, Bettenfeld, Boy, Milacron, Haitian. Analyzed daily production losses and implemented systematic solutions. Enforced safety and quality procedures and lean concepts including 5S and documentation. Maintained records and conducted inspections for quality assurance. Corporate-trained in tool design and injection molding processes.
Specialized in Metal Injection Molding process management. Developed and enhanced production processes to reduce waste and improve quality. Ensured compliance with ISO standards and implemented JIDOKA and POKAYOKE. Programmed automation robots: Fanuc, Mitsubishi, Epson. Conducted audits and participated in health and safety evaluations.
Skills
Time management & communication
Operations & Leadership
Quality & Compliance
Manufacturing & Production
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