Maintenance Manager (E&M)

ALI RAZA SHAHID

Abu Dhabi
$3000 / month
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About Candidate


Proven and influential executive with 13+years’ experience of Managing Production, Repair & Maintenance, Foundry & Engineering Industry, Rotating Equipment Engineering, Troubleshooting, Fault Finding, Manufacturing, Supply Chain, Procurement, Budgeting, Planning, Forecasting, Process optimization, Product development, Coaching and Training Staff for large Scale Manufacturing Units related to Tannery & Leather Manufacturing industries, Foam & Textile industries.

Bachelor with Hons. Mechanical Technology, Bachelor of Mechanical Technology, DAE Mechanical, Boiler Engineering, MBA Marketing,

Education

M
MBA (Marketing)
Virtual University of Pakistan Lahore
B
Bachelor of Technology (Hons.) Mechanical Production Technology
Baha-ud-Din Zakaria University, Multan
B
Bachelor of Technology (Pass) Mechanical Production Technology
Baha-ud-Din Zakaria University, Multan

Experiences

M
Maintenance Manager (E&M) 2022-08-24 - 2024-11-24
Al Khaznah Tannery (ADQ)

➢ Responsible for planning and managing all day-to-day engineering and maintenance activities at the complete Plant including Centrifugal Pumps, Screw Air Compressors, Chillers, HVAC System, AHU, FCU, RO Unit, WWTP, Cold Storage, Steam Boiler and Hot Water System. Ensure that the asset is maintained to allow safe, efficient, and reliable operation for power production. ➢ Developed and maintained comprehensive documentation for CMMS systems, ensuring accuracy and compliance with industry standards. ➢ Led CMMS implementation projects, coordinating with cross-functional teams to streamline maintenance processes. ➢ Analyzed equipment performance data to identify opportunities for optimization and cost reduction. ➢ Managed maintenance data for both brownfield and greenfield projects, improving data integrity and accessibility. ➢ Participated in the planning and execution of maintenance strategies, contributing to a significant increase in asset reliability. ➢ Collaborated with project teams to implement EAM solutions that supported operational goals. ➢ Lead a team of maintenance technicians and ensure all routine maintenance is correctly planned in CMMS ➢ Plan and manage day-to-day engineering and maintenance activities at the complete Plant ➢ Ensure safe, efficient, and reliable operation of assets for power production ➢ Oversaw the full maintenance of a diverse fleet, including trucks, pickups, sedans, SUVs, cranes, forklifts, and lifts, ensuring optimal performance and compliance with safety regulations. ➢ Developed and implemented preventive maintenance programs for the fleet, significantly reducing downtime and extending the lifespan of vehicles and equipment through systematic inspections and timely repairs. ➢ Plan preventive maintenance schedules, review plant defects, and develop proposals for modifications ➢ Implement and develop Computerized Maintenance Management System (CMMS) ➢ Assist in planning and overseeing plant outages, defining scope and specifications ➢ Prepare site maintenance budget proposals and work within approved budgets ➢ Handle local UAE purchases across all departments ➢ Select vendors, obtain quotations, make comparisons, secure approvals, issue LPOs, and maintain minimum stock levels for spare parts ➢ Ensure compliance with company's Health and Safety and Environmental Management systems, and relevant legislation ➢ Manage service agreements, identify new local suppliers and resources to support the business

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Maintenance Manager (E&M) 2019-06-24 - 2022-08-24
Samad Group of Industries

➢ Responsible to manage, supervise and technically envisage corrective & preventive maintenance of all machines & equipment at all units. ➢ 13MW Coal Fired Power Plant Operations Management, 1 X 100 TPH@98Bar Coal & Biomass Fired Boiler, 1 X 4MW Extraction-Condensing Steam Turbine, Balance of Plant for 13MW Coal & Biomass Fired Power. power plant consisting of 2 X Jenbacher JGS320, 3 X CAT G3516C, GE Waukesha 7042G & VHP 5904 LTD gas generators, Ventilation system, Cooling towers , Heat Recovery Steam Generator (HRSG) & Pumps. ➢ Conducted meticulous mechanical inspections of gas turbine and Steam Generator major auxiliaries, following GE recommended procedures, including level inspection and GG swap. ➢ Successfully handled pre-commissioning and commissioning of critical systems, such as oil, starting, fuel gas, and air systems. ➢ Collaborated closely with buyers to review maintenance activities, addressing mechanical related NICs/TILs, and implementing recommendations. ➢ ➢ Responded to technical inquiries, utilizing GE technical support services, and maintained a documented history of mechanical modifications for covered units. ➢ Provided valuable diagnostics counseling and addressed maintenance and operational issues forcovered units.

M
Maintenance Manager (E&M) 2018-04-24 - 2019-05-24
Abdul Hafeez Shafi Leather

➢ Erection and commissioning of new tannery unit at Lahore Pakistan (Abdul Hafeez Shafi Leather). ➢ Responsible for Factory Equipment Selection, Process layout Formation, Manpower Hiring and all concern ➢ departments’ formation required fora new factory. ➢ Responsible for the Development of complete company structure, including departmental organograms, manpower requirement, Policies, SOP’s related to Operations, Product Design finalization & Quality Standards Formation. ➢ Overall supervision of Manufacturing, operation, inventory control, maintenance, planning and safety of the plant for daily activities. ➢ Coordination among all stakeholders, including owner, vendors, customers, clients and government bodies etc. ➢ Directing to increase the production, assets capacity and flexibility while minimizing unnecessary costs and improving the quality standards. ➢ Managing and allocating the resources effectively in order to fully utilize assets to produce optimal results. ➢ Erection of Liming & Tanning Dye Drums (VALLERO). Rizzi Fleshing, RizziShaver, MosconiSplitting and 3P Sammying Machines. Finvac Vacuum, Mollisa Stacking, RizziSetting out and Gozinni Spray Plants. ➢ Erection of two Steam boilers (Schuster Italy, RO Plant capacity 6 Ton/hour, two Gensets Cater Pillar C18 and LT Panel 1200KVA ➢ Analyzing monthly financial reports, assessing factory productivity and developing the plans for improvements of plant efficiency. ➢ Working on LWG protocol with Compliance Manager to fullfill needs for LWG Certification

M
Mechanical Engineer 2014-02-24 - 2018-04-24
Eastern Leather Company

➢ Overall maintenance of both leather unit from raw hide to finished leather. Hands on Experience Fleshing, Splitting, Sammying, Shaving, Vacuum, Drums, Spray Plants and Buffing Machines. Planning and undertaking schedule maintenance, responding to breakdowns, diagnosing faults, repairing equipment’s, Supervising engineering and technical staff, maintaining statistical and financial records, creating maintenance procedures, maintain stock of supplies and spares. Supervising 4nos Biomass Package type boiler 2400 SQFT capacity each. Supervising compressors capacity 110 KW capacity and RO water plant at all sites. Supervising the working of all mechanical workshops of eastern group. Contracting different parties, suppliers, manufacturers, or representatives for improvement in mechanical working for eastern group. Erection / installation of machines at both units. Complete maintenance of vehicles which are lying in group. Representing eastern group in different seminars and research presentations regarding mechanical. ➢ Schedule, organize and coordinate maintenance activities for breakdown, periodic/ preventive maintenance & service call ➢ Maintenance of mechanical and automotive equipment involving Hydraulic & Pneumatic maintenance ➢ Manage maintenance mechanics and mechanical in order to maintain the highest safety levels ➢ Supervise a team of mechanical maintenance technicians as well as monitoring their daily duties ➢ Keep the breakdown time at a minimum by ensuring continuous smooth operations round the year ➢ Prioritize and coordinate duties and assignment for Preventive Maintenance according to Check Listsand relative Manuals (Periodical checkup, Readings, replacement) ➢ Carry out certain hands-on works to assist technicians as and when required ➢ Proper mounting/replacement/maintenance of spare parts, equipment’s, & tools always withconsultation of Management ➢ Coordinate for Mandatory Inspections to meet industrial standards (ISO 9001:2008) ➢ Coordinate with compliance team to fulfill LWG Protocol for LWG certification.

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Maintenance In charge (E&M) 2012-10-24 - 2014-01-24
Chenab Engineering Works & Foundries

➢ Managed maintenance operations for the foundry shop and machine shop. ➢ Oversaw all types of furnaces, including induction, cupola, and arc furnaces. ➢ Maintained and repaired chains, hoists, conveyor belts, and elevators. ➢ Conducted maintenance on muller machines, shot blast machines, fettling machines, and molding machines. ➢ Supervised production processes within the foundry shop to ensure efficiency and quality. ➢ Served as the in-charge of mechanical maintenance and production for both the foundry and machine shops.

Skills

SAP
90%
Lean Manufacturing
90%
Supply Chain Management
90%

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